Extruded Service
Solid Shampoo Manufacturing Line
Our state-of-the-art Solid Shampoo Manufacturing Line is a game changer for increasing production and improving overall quality. The manufacturing process of solid shampoo typically involves mixing ingredients, molding them into shape, and allowing them to dry. Some manufacturers may also add fragrances or essential oils for scent. Solid shampoos are a popular eco-friendly alternative to traditional liquid shampoos. There is a lot that goes into making solid shampoo, shave soap and syndet bar soap. We’re going to break this down as easy as possible.
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Quality
Creating Your Custom
Solid Shampoo
Concept & FormulationOur state-of-the-art facility will produce your solid shampoo with precision and care.
Packaging & ShippingCreate a unique and eye-catching packaging design that reflects your brand identity.
Quality AssuranceWork with our experts to develop the perfect shave soap formula for your brand.
Private Label SupportEvery batch of shave soap undergoes rigorous quality control testing to ensure excellence.
Manufacturing Info
There is a lot that goes into making solid shampoo, shave soap, and syndet bar soap.
Sourcing basic materials like coconut oil and cocoa butter are easy, 8 on a scale of 1-10. Fragrance can be a bit more difficult to source and is a 6 on a scale of 1-10. The solid surfactants and conditioning agents are the most difficult, 2 on a scale of 1-10. This is why we recommend and insist that we purchase ALL the raw materials before we start production as a cheap hedge against supply shortages and cost increases.
Solid surfactants, like SCI, come in many different forms with powder costing the most and chips costing the least. Our 10HP hammer mill has 4 different size screens which mills product from powder to 2.5mm. The augers are able to move about 40 lbs of material a minute and the air filtration system keeps the dust down.
Holds over 1500 pounds of material and can reach temperatures of 200ºF+. The 10 HP motor and agitator easily mixes all product thoroughly and in a timely manner.
This impressive machine takes the soft base and work hardens it while removing any trapped air. The product is extruded through a 2D die into….
The rotary indicator ensures that every bar is the precise length the digital controls tells it be. The pneumatic blade is heated and cuts like a hot knife through butter along a free-moving track. A conveyor carries up to 100 bars a minute out of the machine…
The special brass alloy dies are chilled down to -17C to keep the billets from sticking to the 4 cavities. Top speed can deliver over 48 bars per minute.
And into your custom carton (box) they go along with a batch number/production date.
For larger orders and repeat clients. We will have custom master-shipper made to hold roughly 200 units and weigh less than 50 pounds. This makes shipping and handling to you or a Fulfillment Center as easy as possible. Need custom master-shippers for Amazon? We can do that too.
More information you
need to know
How do we get bars like Duke Cannon?
- Easy, the 2D die on the end of the Duplex Plodder can be custom made to almost any size, shape and dimensions..
- The length of the bar can be as short as 5mm up to 999mm..
- A stamp can be added so that the bars can be stamped and cut at the same time.
- The blade is heated to reduce tearing and moves with the bars for straight cuts.
- The cost starts are roughly $350 for a 2D die and stamp and could be more depending on the complexity.
How do we get 3D Shampoo Bars like LUSH?
- We have a die that will press a 3oz shampoo bar.
- A custom die can be made for around $8,000 to $10,000+. Depending on the volume and frequency, we would cover that cost.
Product Packaging
- At 7,000+ shampoo bars per run, cartons (boxes) are a must.
- We can hand-load with top-loading boxes or machine-load from the side. Machine, or Cartoner, is the best way to go as it does it all.
- Most clients already have their packaging supplier and this is preferred by us because its less to worried about on our end. We do have packaging companies who we can recommend.
Happy Customers
Read what our industry partners and clients have to say about us.
I have been working with the Colorado Soap Company for the past few months as my orders have steadily increased with them for one reason: I was so absolutely pleased with the quality of soap and service. If I have a question or concern, Creighton is sure to respond back in a timely matter and answer anything and everything. Truly great service and business. The whole process has been learning experience for myself, but is 100x easier working with this company. I can only anticipate that my orders with them will increasingly grow. Great company and people!
Requested soaps for my wedding as little gifts for the out of town guests! Creighton was amazing and so responsive (more so than any other vendor we did business with!)! The soaps smelled excellent and my guests loved them! I had a few left over and they are definitely not going to waste. I would recommend these guys and use them again for my next event. An aside, I would definitely trust Creighton with scent choice...I had no idea what I was doing and he guided me to an excellent, crowd-pleasing choice.
Custom Soap Manufacturer is great! I have been buying their custom soaps for quite sometime and I will continue doing so. The soap leaves my skin very soft and not dry at all. It leaves the oils and nice smell:) I do not need to put lotion afterwards:) I only use soaps to shower and this is by far my top one. Many other soaps I have bought in the past tend to say at all times they leave your skin full of moisture and honestly I think is just a marketing strategy, because I would have to put lotion no matter what. HONESTLY With Custom Soap Colorado you won't be disappointed. I highly recommend them.
High quality products my customers love! The custom soaps all look, work and smell amazing! Thank you!
Very efficient and courteous customer service (also a great product)!!
Craft Your Dream Product
Ready to turn you project into reality? Click below to fill out our custom shave soap request form and let’s create a personalized shave soap experience just for you.
FAQs
Find expert answers to your most pressing questions, helping you navigate our products and services with ease.
What is a solid shampoo manufacturing line?
A solid shampoo manufacturing line is a production facility or process dedicated to creating solid shampoo bars. These bars are a sustainable and eco-friendly alternative to traditional liquid shampoos.
Why should I consider using a solid shampoo manufacturing line?
Solid shampoo bars are environmentally friendly, reduce plastic waste, and are easy to use. They are becoming increasingly popular as consumers seek more sustainable personal care options.
Can I customize the formulation of the solid shampoo?
Yes, you can customize the formulation of your solid shampoo. Whether you have specific ingredient preferences, scent choices, or hair type considerations, our manufacturing line can accommodate your customization needs.
Do you offer different shapes and sizes for solid shampoo bars?
Custom Soap Colorado offers flexibility in creating solid shampoo bars in various shapes and sizes. You can choose the dimensions and design that align with your brand’s identity.
What is the minimum order quantity (MOQ) for manufacturing solid shampoo bars?
The MOQ for solid shampoo bar production is 5,000 bars.
Can I provide my own packaging design for the solid shampoo bars?
Yes, you can provide your packaging design, including labels and packaging materials. Our team will work with you to ensure your design is compatible with our manufacturing processes.
What is the production lead time for solid shampoo bars?
The production lead time can vary depending on the complexity of your order and the quantity required. Our team will provide you with a production timeline once we have a clear understanding of your project.
Do you offer eco-friendly and sustainable options for solid shampoo manufacturing?
Custom Soap Colorado is committed to providing eco-friendly and sustainable options. We can work with you to create solid shampoo bars that align with your environmental and ethical preferences.
Can you help with fragrance and color options for solid shampoo bars?
Yes, we offer a wide range of fragrance options for your solid shampoo bars, from natural scents to unique and customized fragrances. You can also choose colorants that suit your brand’s identity.
How do I get started with the manufacturing of solid shampoo bars?
To begin the manufacturing of solid shampoo bars, contact Custom Soap Colorado. Our team will guide you through the entire process, from product formulation and packaging design to production and delivery, ensuring a seamless experience for your brand.
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